How to Make a Travel Pillow Case

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Travel pillows offer a great level of comfort and keep you relaxed during long journeys. If a pillow makes your travels more comfortable, you must also think about taking care of it by covering it with a  good pillowcase.

Making a pillowcase isn’t a hard nut to crack, as anyone who knows how to sew can create one. Explained below is the complete procedure on how to make a travel pillow case.

Know Some of the Basics

To make things hassle-free and smooth, you must know some basic aspects of sewing a travel pillowcase.

  1. Select the right color, which is neither too dark nor too light
  2. Always use a good quality cotton cloth to keep your pillowcase softer
  3. Take proper measurements
  4. Use Velcro strips for a flawless fit

Inflatable and regular travel pillows are different in their sizes, and you need to take great care by taking their sizes separately. Typically, you need a tight fit for the inflatable pillow so that it looks good even after you release some of its air.

How to Make a Travel Pillow Case

Now let’s discuss the procedure and steps in detail.

Getting the size right

First things first — measure the size of your travel pillow, including its width and length. If it’s an inflatable one, it is better to measure the size after inflating the pillow. This will allow you to take the exact measurement of the height of your pillow.

Usually, travel pillows come in different sizes and shapes. Making a pillowcase for a U-shaped neck pillow is tricky, and requires you to follow the design pattern of the travel pillow.

Selection of the fabric

When selecting the fabric, you need to make sure that it is soft and durable. Usually, pure cotton is a perfect choice, as it provides the right amount of comfort and requires less effort to clean.

You need to choose two different colored fabrics, one for the main pillowcase and another for the border. It’s optional to use a contrasting fabric for trimming purposes. Try to use a solid color to make it more prominent.

Cutting and stitching

The goal here is to create a tight-fitting pillowcase, which can retain its shape for a more extended period of time. It will help to keep the travel pillow in great shape and serve the purpose well for many journeys. For those who prefer a loose fit, they can add an inch or so to the measurements of the pillow.

Fold the fabric into two equal halves and iron it. Now, measure the pillow and mark the fabric. After verifying the size and markings, it’s time to cut the fabric. For a perfect fit, roll the bottom edge up to the raw edges.

After that, pin the raw edges together. Now you have 2 layers of fabric that you need to stitch. Before you start sewing the main case, don’t forget to trim the border on both sides of the case.

A sewing machine with a walking foot is better for making travel pillowcases. It prevents the fabric from shifting and will give you a good finish. You need to pull the rolled-up fabric gently to make the trims. Once the border and trims are complete, the next step is to sew the main part of the pillowcase.

You can use a French seam to keep the stitching flawless by avoiding exposed or raw seams. Connect the opposite sides of the pillowcase and stitch them together. Make sure the sides are the same — otherwise, you have to unstitch the case and sew it again.

At this stage, you need to be extra careful and keep all the edges properly aligned. All edges should be square and straight to give your pillow a perfect finish. Start first from the top side of the border, and stitch not more than a 1/4-inch in from the seam across the bottom and down the side.

When stitching at the corners, trim the fabric carefully. Avoid leaving too much cloth while trimming, as it will de-shape the lines of your travel pillow. After that, turn it inside out and poke the corners carefully while using a pointy object like chopstick or crochet hook.

Most people skip this step, which is a mistake they usually regret. Avoiding this simple step will give a rough look to the pillowcase, which is highly noticeable even if you aren’t a perfectionist. Before poking the corners, don’t forget to iron the seams and corners to make them flat.

You can follow these same steps when making a regular pillow case.


Although making a travel pillowcase isn’t difficult, you need to know some basic skills like measuring and cutting your fabric, in addition to sewing. If you can handle these, creating a perfect travel pillowcase is easy and fun.

By simply following the steps mentioned above, you can make a colorful pillowcase and prevent your travel pillow from getting damaged while travelling.